Integrated design, simulation, and experimental manufacturing of an automotive wheel rim

https://doi.org/10.31130/ud-jst.2026.24(6A).253E

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Author

  • Tan Thong Ngo
    The University of Danang - University of Technology and Education, Vietnam
    Quoc Thai Pham
    The University of Danang - University of Science and Technology, Vietnam
    Quang Thach Bui
    The University of Danang - University of Science and Technology, Vietnam
    Trong Trinh Nguyen
    The University of Danang - University of Science and Technology, Vietnam
    Huu Truong Tran
    The University of Danang - University of Science and Technology, Vietnam
    Van Hoa Duong
    Duy Tan Univesity, Vietnam

Từ khóa:

CAD/CAE/CAM
Automotive Wheel Rim
Simulation
Low Pressure Die Casting
Creo Parametric Edu

Tóm tắt

This paper presents an integrated CAD/CAE/CAM-based methodology for the design and development of molds for automotive aluminum alloy wheel rims using the low-pressure die casting (LPDC) process. The study focuses on a 17-inch aluminum alloy wheel rim and integrates parametric CAD modeling, casting process simulation, mold design, and CAM-based machining preparation for mold cavity components. CAE simulations were conducted to evaluate mold filling behavior, temperature distribution, pressure evolution, air entrapment, and solidification characteristics in order to optimize the mold structure and improve casting feasibility. The simulation results indicate stable mold filling, favorable directional solidification behavior, and a reduced likelihood of casting defects such as shrinkage porosity and incomplete filling. The proposed workflow provides a practical digital framework for LPDC-oriented wheel rim and mold development, contributing to manufacturing optimization and engineering applications in modern automotive production.

Tài liệu tham khảo

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Jun 30, 2026
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Cách trích dẫn
Ngo, T. T., Q. T. Pham, Q. T. Bui, T. T. Nguyen, H. T. Tran, và V. H. Duong. “Integrated Design, Simulation, and Experimental Manufacturing of an Automotive Wheel Rim”. Tạp Chí Khoa học Và Công nghệ Đại học Đà Nẵng, vol 24, số p.h 6A, Tháng Sáu 2026, tr 50-56, doi:10.31130/ud-jst.2026.24(6A).253E.

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