Comparative evaluation of machine learning models for surface roughness prediction in WEDM of SKD61 under limited data conditions
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Huynh Thanh ThuongCan Tho University, VietnamHoang-Tien CaoCan Tho University, Vietnam; CTU-AIMED Leading Research Team, Can Tho University, VietnamDinh-Tu NguyenCan Tho University of Technology, Vietnam
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Surface roughness (Ra) is a key quality indicator in Wire Electrical Discharge Machining (WEDM) of SKD61 tool steel. This study compares three machine learning models, Artificial Neural Networks (ANN), Random Forest Regression (RFR), and Extreme Learning Machine (ELM), for Ra prediction under limited data conditions. Experimental data were obtained using a Taguchi L27 design with pulse-on time, pulse-off time, servo voltage, and wire feed rate as input variables. To assess model robustness, nine additional experiments outside the original design were conducted for independent validation. Model performance was evaluated using R², MAE, RMSE, and MAPE. Results showed that ELM provided favourable predictive performance, with a validation MAPE of 0.85%, compared with ANN and RFR under the investigated conditions. The proposed ELM-based framework provides a promising and computationally efficient approach for surface roughness prediction under limited-data WEDM conditions.
Tài liệu tham khảo
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